Knife Making

Thorgal Aegirrson
Thorgal Aegirrson

Shortly after I started collecting axes, my wife travelled to Norway. She wasn’t prepared to pack a Scandinavian axe in her suitcase as a present on her return, so instead she brought me a Brusletto knife direct from the factory in Geilo. When I received that knife I instantly got the idea that someday I would make my own knives.

I recently expanded my knife collection with Norwegian, Swedish, and Finnish examples from Helle, Mora, and Laapin Puuko. All of the knives from each of these manufacturers is a high-quality product. The quality and finish varies depending on the amount of handwork that went into each knife (the more handmade, the better). There are a few other brands that I would like to purchase knives from (for example, Roselli of Finland), but for now I decided to make a few knives of my own.

At my wife’s recommendation I recently started reading the Thorgal saga fantasy comic series. (Yes, I have the coolest wife ever.) I took the two main characters, Thorgal and Aaricia, as the thematic inspiration for my first two knives. For both knives I used 4 1/4″ Mora laminated steel blade blanks purchased from Lee Valley. Each knife then takes visual queues from its namesake: Thorgal — hand-shaped African Rosewood handle, polished aluminum bolster, and dark-brown handmade leather sheath with contrasting thread and nickel rivets for the belt loop; Aaricia — hand-shaped maple handle finished with linseed and tung oil, brass bolster, and dark yellow handmade leather sheath with contrasting stitching and brass rivets for the belt loop. Each sheath features a hand-carved cedar blade guard insert.

Aaricia Gandalfsdotter
Aaricia Gandalfsdotter

Each knife is a slightly different shape and incorporates features I’ve seen in various other Scandinavian knife designs. I quite enjoyed the process of shaping the handles (and it was a good excuse to get a new desktop belt/disc sander). Since the knives took shape in my hands, they feel very natural to hold and use. As nice as the commercial knives in my collection are, they were not custom made for my hand and therefore are a bit of a compromise in terms of fit, balance, and dexterity.

This project was also a good excuse to do some leatherwork. I am very happy with the sheaths for each knife. Each is as good or better quality than any of the sheaths that came with my commercial knives.

I have a few more Mora blade blanks that I will be using to make a more knives. Just looking for my inspiration right now. In the future, I would like to get a small forge set-up to make my own blades. I also want to make a crooked knife for carving canoe paddles — another project I have on the go right now.